Summary
Ownership of Product Quality during New model Introduction. APQP, PPAP, Process capability verification Cp, Cpk Developed and implemented the appropriate inspection and containment plans for new program launches
Experience
- Ownership of Product Quality during New model Introduction. APQP, PPAP, Process capability verification Cp, Cpk
- Developed and implemented the appropriate inspection and containment plans for new program launches
- Gemba Audit of Control plan, Past problem history actions , Poka-Yoke & FMEA to minimize customer concerns.
- Supplier Quality audits to review part quality, reliability and delivery expectations and supplier PPAP approvals
- Product Layout inspection, dimensional, metallurgical & technical analysis of dealer returned drive shafts under warranty
- Receive warranty parts back from the market and analyze to understand the failure
- Analyze market claims and support countermeasure implementation according to department quality control systems and process design constraints
- Managed work Standardization & KPI setting for on-site QRE&rsquos to handle inline 0 km quality and field warranty concerns
- OEE Auditing to ensure parts are produced within tolerances and to ensure STOP CALL WAIT in case of irregularities
- Root cause analysis & problem solving using A3, Global 8D and c/m implementation and follow up
- Proficient in operating Frenco spline testing machine, Taylor Hobson talysurf, CMM, OPD Gages, Profile Projector
- Reduced customer Quality rejections by 63% (Y.O.Y) through Quality systems adherence audits, kaizen and trainings
- Expert in the application of quality assurance techniques & problem-solving tools as per ISO/TS 16949 Quality standards.
Communicate daily quality concerns & issues related to production in team meetings
CERTIFICATIONS & TRAININGS
- Certified in PPAP and FMEA by Maruti Suzuki Center for Excellence
- Certified Six Sigma Green belt by American Society for Quality (ASQ).
- Initiated into Alpha Phi Mu, Industrial Engineering Honors society in December 2017
- Trained on ISO/TS-16949 Global automotive quality system management by GKN Driveline India
- Trained on TQM (Total Quality Management), Toyota Training Institute India
- Trained in MSA (Attribute and Variable system analyst) by GKN Driveline India
- Trained on Six sigma and organizational goals by GKN Driveline India
Details
- Salary:
- Date: June 19 2018
- Location: Arlington, TX
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